MonoEdge · Pune & Jalna
Quick wins from Business Brain, and custom deep data science for the problems no product solves. The model on your mill is trained on your mill — it retrains multiple times a day and gets sharper the longer it runs.
Book a 30 min data auditBuilt for the plants that run India
Every one of them is correct. Every one is blind to the rest. We ingest all of it, we only ever read, and it comes out as one signal.
Tap a source
0 units shipped and rejected in between. The most expensive cost in manufacturing is the time it takes to find out.
“The material we were given was not to spec.”
“No fault was reported to us on that shift.”
“The process drifted. We flagged it at the time.”
“The supplier cleared every incoming check.”
Everyone is partly right. Nobody can prove it.
This is not a discipline problem. It is an evidence problem.
Each problem on a plant floor is its own data science problem. We build for the one in front of us, on the signals that plant already produces.
Every signal is watched continuously against the envelope it normally holds. A parameter that walks out of that envelope — too slowly for anyone to call it a fault — is flagged during the shift, not at month-end.
We identify recurring electromechanical failure patterns across a line and build a model around them. Failures that used to surface as unexplained stops arrive as early warnings, with the likely cause attached.
Reliability is the shape of the whole distribution, not the single number printed on a certificate. Every delivery measured against what was promised, and the tail watched.
Thirty years of judgement stops walking out of the door when your most experienced man retires. New hires get plain-language access to how the company actually runs, from day one.
An always-on analyst that quietly monitors your operations and reports on WhatsApp. No new software to learn. No dashboards to refresh. Flagged during the shift, not after it.
A parameter walks out of its envelope, too slowly for anyone to call it a fault
The reason is attached while the shift still remembers it
Conditions match what preceded the last three rejected lots
We identified recurring electromechanical failure patterns across the line and built a model around them. Failures that used to surface as unexplained stops now arrive as early warnings, with the likely cause attached while there is still time to act on the shift.
Down almost 25%. Throughput and stability up.
Book a 30 min data auditRips out and replaces the workflows your floor already runs on
Sits silently on top of what exists: Tally, PLC, Excel, the register
Months of staff training and another login to remember
Alerts arrive natively on WhatsApp. Zero training
Forces your people to do data entry to feed the software
An invisible analyst that feeds your people actionable insight
We don't change how your floor works. We just make it visible. Your systems stay exactly where they are. Business Brain only reads.
Find it before it costs you. What changes is the depth: one is the fast pass over everything you already keep, the other is a build against the one problem that is only yours.
Low-hanging, live in weeks.
The leaks and drifts any plant would want caught — a bad lot, a machine warning for days, a supplier creeping up on rate. It reads what you already keep and reaches you on WhatsApp. Nothing to install, nothing to learn.
Custom, built on your plant.
The problem specific to your floor that no product solves. Computer vision on the line, bespoke failure models, forecasting built against your process — designed, trained and deployed on your mill, and retrained as it changes.
The signal was there on Tuesday. It sat in a logbook for weeks because nobody could read it fast enough to act. Two weeks tells you what yours is saying.